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ESD DISSIPATIVE SPIRAL COIL(ESD DISSIPATIVE SPIRAL WRAP)

BENEFITS

-Permanent Static Dissipative

-Insensitive to environment

-Special design for cleanroom application

 

APPLICATIONS

-To wrap cable or wire inside cleanroom

-To coil pen inside cleanroom

-Other

 

SPECIFICATION

Decay time at end of tube

0.8 to 1.3 seconds

Decay time at centre of tube

0.5 to 1.2 seconds

Float voltage observed

0V to 3V

Peel off voltage observed

0V to 3V

Surface Resistivity

8 * 10 to the power of 8

 

PROCEDURES

OUTGASSING – Three samples of Spiral Coil were used and placed in an outgassing vessel at 85 Degree C. It was then flushed continually for three hours at 50ml/min with grade 5 nitrogen. A carbotrap ‘B’ / carbotrap ‘C’ tube were then used to trap the outgassing constituents after which analyzing using GC/MS with ATD.

 

FTIR / SILICONE OIL / HYDROCARBONS – The presence of silicone oil and hydrocarbons were extracted in solvent soluble residue from one piece of 15.5 “ of ESD Bluish Spiral Coil. Both the inner and outer surfaces, a total of 121cm square, were rinsed with 10ml of hexane and isopropanol by mixing a portion of 1 : 1 (v/v) of the solvent solution. A clean 30ml glass beaker was used to collect the rinsate. The solvent solution was evaporated to dryness. Thereafter, FTIR / HATR was used to analyze for the presence of silicone oil and hydrocarbons on any residue rinsed from the sample.

 

IONIC CONTAMINATION – A ESD Bluish Spiral Coil sample were divided into three sections to test for ionic contamination. Three pre-clean glass beaker containing 10ml of de-ionized water was given one section of the spiral coil sample each and then capped off to prevent evaporation. The glass beakers were then placed in an 80 Degree C oven. The water extract was then analyzed using ion chromatography. A hand measured apparent surface area of 10.2cm square was used to calculate the results. 

 

 

RESULTS:

OUTGASSING – Below are the data obtained from using the following chemical

 

COMPOUND INDENTIFICATION

Section 1 sample

Section 2 Sample

Section 3 Sample

Average

BHT

12  ug/g

12 ug/g

13 ug/g

12 ug/g

KETONES

28  ug/g

28 ug/g

21 ug/g

26 ug/g

SILOXANE

1    ug/g

0   ug/g

0   ug/g

1   ug/g

HYDROCARBON, OTHERS

19  ug/g

15 ug/g

14 ug/g

16 ug/g

TOTAL

60  ug/g

55  ug/g

48 ug/g

54 ug/g

 

FTIR / SILICONE OIL / HYDROCARBONS

 – Below shown was obtain from the analyzed results on one section of the Spiral Coil.

 

 

Section 1 Sample

Limits

SILICONE OIL

10

As per customer’s specification

HYDROCARBONS

160

As per customer’s specification

 

Note: Results for both the silicone oil and hydrocarbons are in nanograms/cm square surface area.

 

IONIC CONTAMINATION – The results tested as follows  

SAMPLE

Section 1 Sample (ug/cm square)

Section 2 Sample

Section 3 Sample

Average

Limits

AMMONIUM

0.015

0.014

0.020

0.016

As per customer’s specification

BROMIDE

0.008

0.008

0.004

0.007

CALCIUM

0.019

0.020

0.022

0.020

CHLORIDE

0.008

0.010

0.014

0.010

FLUORIDE

0.032

0.029

0.031

0.030

MAGNESIUM

0.001

0.001

0.001

0.001

NITRATE

0.003

0.004

0.004

0.003

NITRITE

0.000

0.000

0.000

0.000

PHOSPHATE

0.086

0.069

0.071

0.075

POTASSIUM

0.010

0.012

0.011

0.011

SODIUM

0.155

0.150

0.147

0.150

SULFATE

0.000

0.005

0.000

0.001

TOTAL SUM OF ANIONS

0.337

0.322

0.325

0.324

 

ROHS FOR SPIRAL COIL

                                 On analysis, the following result were obtain:-

 

Test Parameter

Digestion/ Extraction Method

Analysis Method

Result, ppm

(w/w)

Mercury (Hg)

AC/RoHS/0010 Ver1.1/05 Wet Acid Digestion (Microwave)

CVAAS

ND

Lead (Pb)

AC/RoHS/0007 Ver1.0/05 Dry Ashing

ICP-AES

ND

Cadmium (Cd)

AC/RoHS/0007 Ver1.1/05 Wet Acid Digestion (Microwave)

ICP-AES

ND

Hexavalent Chromium (Cr 6+)

Ac/RoHS/0011 Ver1.0/05 EPA 3060A / 7196A (Modified)

ND

Polybrominated Biphenyls (PBB)

AC/RoHS/0012 Ver1.1/05 (Microwave)

GC-MS

ND

Plybrominated Diphenyl Ethers (PBDEs)

AC/RoHS/0012 Ver1.1/05 (Microwave)

GC-MS

ND

 

Remarks:

1)Sample was prepared as in AC/ROHS/0006 Ver1.0/05 and all the methods listed above are reference to the IEC 111/24/CD/Ed.1- Procedure for determination of levels of regulated Substances in Electrotechnical Products.

 

2)CVAAS = Cold Vapour Atomic Absorption  Spectrometry

ICP – AES = Inductively- Coupled Plasma – Atomic Emission Spectrometry

GC-MS = Gas Chromatography – Mass Spectrometry

 

3)The Method detection limits(MDL) for Lead, Cadmium, Polybrominated Biphenyls and Polybrominated Diphenyl Ethers = 1 ppm each

 

4)The Method detection limits(MDL) for Hexavalent Chromium = 2ppm

 

5)The Method detection limits(MDL) for Mercury = 0.5ppm

 

6)“ND” = Not detected (Less than or equal to 5ppm)

 

 

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